Nonlinear receding contact mechanics of functionally graded layers for aerospace structures: a symmetry-based analytical and FEM study

Abstract

Functionally graded materials (FGMs) are widely applied in spacecraft structural design, thermal protection systems, and planetary landing mechanisms, benefiting from their ability to resist large thermal, pressure, and force gradients. To assess structural response behaviors for lander missions, docking maneuvers, and force transfer in layered aerospace structures, analyzing the contacts subjected to heavily stressed areas becomes very important. This article investigates the receding contact between a functionally graded top layer and a uniform substrate lying on a Winkler elastic foundation using the elasticity theory. An analytical approach has been validated using a finite element method (FEM) implemented in ANSYS. Comparison between the analytical solution and the FEM solution has been conducted for different stamp radii, elastic foundation stiffnesses, and ratios of shearing modulus for various realistic materials in the aerospace field. The data indicate very good convergence between the two solutions for both the length of contacts and the normal stress distribution, where differences are always below 3%. An increase in stamp radius leads to an extension of the contacts as well as a reduction in normal stresses and elevated stiffness and shearing modulus ratio contribute to smaller contacts and higher stresses. The validated methodological approach offers a realistic means for predicting force transfer mechanisms in spacecraft landing pads, multi-layer insulation panels, adaptive space structures, and functionally graded parts subjected to localized loads. This work offers predictive capabilities for space material interface design and optimization for harsh mechanical environments.