Helically wound superconducting cable production system

Abstract

This study presents an advanced production system for helically wound superconducting cables. The developed system addresses critical challenges in high-current applications (such as power transmission, fusion reactors, and space technologies) by combining modular design with precision engineering solutions. It is directly applicable to the production of superconducting magnets required for particle accelerators and high-energy detector systems. Key innovations of the system include an adjustable tension control mechanism (with a range of 10–20 Nm), multi-axis synchronization (seven-axis motion control), and configurable winding parameters (helix angle between 10∘ and 75∘, diameter range of 6–25 mm). The production platform integrates up to 16 independent tensioning units and provides precision tension management via an adaptive control mechanism. The output of the device confirms the system’s ability to produce industrial-quality superconducting cables while minimizing mechanical deformation. These technological advancements provide a strong foundation for integration into large-scale infrastructure projects in high-energy physics.